TyreCycle converts Pakistan’s 500,000+ ton annual waste tyre crisis into three high-value industrial commodities — Pyrolysis Oil, Carbon Black, and Steel Wire — under Invexic Global’s tokenized industrial asset model.
500K+
Tons of Waste Tyres Annually
5.4mo
CAPEX Payback Period
Thermochemical Decomposition at Scale
Pyrolysis heats waste tyres at 400–600 degrees Celsius in an oxygen-free environment, breaking rubber polymer chains into commercially valuable industrial commodities.
Tyre Collection
Waste tyres sourced from workshops, transport fleets, and scrap dealers at near-zero cost across Punjab and Sindh.
Shredding
Tyres shredded to 50–100mm pieces for uniform reactor loading and optimized heat penetration and oil yield.
Pyrolysis Reactor
Anaerobic thermal decomposition at 420–500 degrees Celsius. Pyrolysis gas is recycled back as fuel, reducing OPEX by 40%.
Condensation
Two-stage water cooling condenser converts pyrolysis vapors into Pyrolysis Oil (TPO) collected in storage tanks.
Product Dispatch
Oil, Carbon Black, and Steel Wire weighed, quality-tested, and dispatched to industrial buyers via direct supply agreements.
Four Products, One Waste Stream
Every ton of waste tyre input produces four commercially valuable outputs. Nothing is wasted — including the pyrolysis gas which powers the reactor itself.
42%
Yield per Ton Input
Pyrolysis Oil
Heavy fuel oil substitute used in industrial boilers, brick kilns, cement plants, and steel furnaces. Calorific value 40 MJ/kg. Can be upgraded to diesel-grade via distillation.
PKR 70–200/liter depending on grade
33%
Yield per Ton Input
Carbon Black
N300–N600 grade equivalent recovered carbon black (rCB). Used by rubber compounders, tyre retreaders, paint pigment producers, and ink manufacturers. Upgradeable to Activated Carbon.
PKR 25–800/kg depending on grade
13%
Yield per Ton Input
Steel Wire
HMS-2 grade scrap steel recovered from tyre bead and belt structure. Sold directly to scrap dealers or steel melting shops such as Mughal Steel and Aisha Steel.
PKR 110–130/kg scrap rate
8%
Self-Consumed
Pyrolysis Gas
Non-condensable gas recycled directly back into the reactor burner as fuel. Reduces electricity and fuel OPEX by approximately 40%, significantly improving plant economics.
Zero-cost fuel — internal consumption only
Three-Tier Sourcing Strategy
Pakistan’s waste tyre problem is TyreCycle’s competitive advantage. Near-zero acquisition cost with abundant, growing supply from multiple structured channels.
Tier 1 — Zero Cost
Free Collection Sources
PKR 0 / kg — They Pay to Dispose
- Tyre workshops and vulcanizers
- Transport companies and bus operators
- Auto workshops and service stations
- PTCL, SSGC, WAPDA fleet depots
- Pakistan Railways mechanical workshops
- Army logistics and government vehicle pools
Tier 2 — Low Cost
Purchased Scrap Sources
PKR 5–12 / kg — Kabari Networks
- Shershah Scrap Market, Karachi
- Bilal Gunj Scrap Market, Lahore
- Faisalabad rubber waste collectors
- OTR mining and construction tyres
- Truck and bus tyre dealers (blended avg PKR 8/kg)
Tier 3 — Contracted
Long-Term MOU Supply
Negotiated — Bulk Volume Agreements
- Bridgestone EPR tyre take-back program
- General Tyre Pakistan manufacturer MOUs
- Lahore Waste Management Company (LWMC)
- Karachi Metropolitan Corporation (KMC)
- UAE/Saudi scrap tyre import (backup supply)
24-Month Revenue Projection
Period | Scale | Monthly Revenue | Monthly Net Profit | Cumulative Net |
Month 1–2 | Setup / Incorporation | — | (PKR 1M burn) | (PKR 2M) |
Month 3–4 | Trial Operations | PKR 2M | (PKR 500K) | (PKR 3M) |
Month 5–6 | 5 TPD Ramp-Up | PKR 5M | PKR 1.5M | Break-Even |
Month 7–9 | 5 TPD Stable | PKR 7M | PKR 3.5M | PKR 10.5M |
Month 10–12 | 5 TPD + Expansion Planning | PKR 7M | PKR 3.5M | PKR 21M |
Month 13–16 | 20 TPD Ramp-Up | PKR 18M | PKR 9M | PKR 57M |
Month 17–20 | 20 TPD Stable | PKR 28M | PKR 17M | PKR 125M |
Month 21–24 | 50 TPD Ramp-Up | PKR 55M | PKR 35M | PKR 265 |
Deep Domestic Markets,
Growing Export Lanes
Domestic Buyers
Pyrolysis Oil — Industrial Fuel
5,000+ Brick Kilns PunjabLucky CementDG Khan CementBestway CementSteel Re-rolling MillsFaisalabad Textile BoilersCeramic Factories Sheikhupura
Carbon Black
Servis IndustriesRubber CompoundersTyre Retreading PlantsBerger PaintsBuxly PaintsNHA Road BitumenPrinting and Ink Manufacturers
Steel Wire
Shershah Scrap MarketBilal Gunj LahoreMughal SteelAisha SteelInternational Steel
Export Markets
UAE / Saudi Arabia
Pyrolysis Oil
+20–30% price premium over domestic
Bangladesh
Carbon Black (rCB)
Growing rubber industry demand
Afghanistan
Fuel Oil
Direct export, limited customs friction
Central Asia
Fuel Oil via CPEC/Gwadar
Kazakhstan, Uzbekistan demand
Zero to 50 TPD
in 24 Months
A sequenced, milestone-driven execution plan from company incorporation through commercial scale operations and IXC tokenization launch.
Foundation
Incorporation and Site Setup
- TyreCycle (Pvt) Ltd incorporation via SECP eServices
- EPA NOC application filed in Punjab or Sindh
- Site identification and industrial estate lease signed
- Equipment order placed with Chinese supplier (45–60 day lead time)
- 15–20 tyre workshop MOUs signed for supply network
- Plant Supervisor and initial operators recruited
Budget Allocation: PKR 500K pre-launch operations fund
Commissioning
Equipment Arrival and Trial Runs
- Equipment arrives from China, civil works completed
- Installation, testing, and EPA site inspection
- Trial runs with 1–2 ton batches, yield data recorded
- First buyer for pyrolysis oil secured (brick kiln or steel mill)
- Carbon black and steel wire sold to initial scrap buyers
Milestone: First commercial batch dispatched to paying buyer
Phase 1 Operations
5 TPD Pilot at Full Throughput
- Full 5 TPD production — 125 tons/month input secured
- 3–5 industrial fuel buyers with LOI supply agreements
- Oil distillation introduced for price premium on lighter fuel
- Carbon black pelletization launched for improved market price
- Carbon credits registration initiated with Verra or Gold Standard
Target: PKR 3–4M/month net profit by Month 9 — CAPEX fully recovered
Phase 2 Build-Out
Scale to 20 TPD Commercial Operations
- PKR 58M Phase 2 CAPEX raised via Invexic allocation or IXC token sale
- Three 6-ton semi-continuous reactors installed and commissioned
- Oil distillation unit commissioned — lighter fuel at 50–80% price premium
- Formal cement plant off-take agreements (20,000L/month minimum each)
- First export consignment dispatched to UAE or Saudi Arabia
Target: PKR 15–20M/month gross profit by Month 16
Phase 3 — Commercial Scale
50 TPD Fully Automated + IXC Tokenization
- Continuous pyrolysis system — fully automated 50 TPD throughput
- Activated Carbon upgrade line launched (PKR 400–800/kg vs PKR 25/kg raw)
- TyreCycle plant assets tokenized as RWA on IXC blockchain
- Carbon credits first issuance — projected USD 10,000–30,000/month
- In-house QC laboratory operational with oil calorimeter and carbon analyzer
Target: PKR 50–60M/month net profit — PKR 265M cumulative net by Month 24
Compliance-First
Operational Model
- EPA NOC — Consent to Establish and Operate
Provincial EPA (PEPA Punjab / SEPA Sindh) — 30–60 days — PKR 50,000–150,000
- SECP Company Registration
Securities and Exchange Commission of Pakistan — 2–3 weeks — PKR 25,000
- Factory License — Punjab Labour Department
Provincial Labour Department — 2–4 weeks — PKR 20,000
- EOBI and PESSI Workers Registration
Labour Departments — Week 1 of operations — Ongoing monthly contributions
- NTN, Sales Tax and FBR Registration
Federal Board of Revenue — 1 week — Free registration online
- Hazardous Waste Authorization
Provincial EPA — Filed with NOC application — Included in NOC cost
Recommended Locations
Kot Lakhpat Industrial Estate, Lahore Recommended
Sundar Industrial Estate, Lahore Recommended
SITE Kotri, Hyderabad Recommended
Hub Industrial Zone, Balochistan Under Review
Faisalabad Industrial Estate Under Review
Pakistan's Tyre Waste
Is Our Raw Material
TyreCycle converts an environmental crisis into a scalable, tokenized, ESG-compliant industrial asset with a 5.4-month CAPEX payback period and PKR 265M projected 24-month cumulative net profit.